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How should we select the right model of cool-chain equipment to store and transport vaccines?

Using technical and financial criteria to select the right cool-chain equipment for a robust vaccine supply chain is surprisingly complex.

For discussion, we propose the following considerations as critical equipment selection:

1. Local requirements

2. Equipment prices

3. Life cycle costs




1. Local requirements:

PQS minimum norms generate a set of satisfactory cool-chain equipment choices. However, the PQS norms do not guarantee optimal equipment selection for local equipment selection. For example:

  • PQS data may not actually be used by EPI teams to compare available options
  • Additional reliable equipment models may be available, but not PQS pre-qualified, preventing EPI teams from accessing standardized performance data on this equipment and UN purchasing mechanisms
  • PQS pre-qualified refrigeration equipment is currently regionally biased, most manufacturers are from Europe and very few from developing countries
  • PQS pre-qualified refrigeration equipment list is currently too narrow to meet all the local needs of the countries and may not represent the energy consumption preferences of the countries (e.g. small-capacity (<20L) equipment is limited to one solar and one ILR model; all electric refrigerators are ILR, and; absorption equipment is abandoned in the PQS due to poor historical performance.)

 

As an alternative to PQS pre-qualified equipment, many countries procure equipment from local manufacturers. These domestic models may not meet international performance norms for vaccine storage and transport; some models may meet a critical subset of these international norms. However, because standardized performance testing is rarely conducted on these models, countries that use domestic refrigerators to store vaccines do so without knowing the true impact on their vaccine supply chain from this decision.

2.  Equipment prices

Procurement procedures and limited budgets of governments and partners frequently drive selection of the lowest purchase price solution. While tender specifications are written to ensure that minimum quality and performance standards are met, these parameters can only be assessed over time and tend to be overlooked in favor of lowest purchase price.

Weaknesses of selecting equipment based on the lowest purchase price solution include: 

  • Performance at the time of purchase might be specified in the tender, but not a guarantee of lifetime reliability
  • Quality of the equipment might be specified, but not the frequency of spare parts replacement
  • Temperature control might be specified, but not the maximum energy consumption
  • Lowest purchase price models may be designed as ‘expendable’; equipment that is built for a long life often has a higher price

 

3.  Life cycle costs

Quite simply, the overall cost – including its procurement, energy, disposal and maintenance costs – must be minimized each year in the life of a piece of equipment in order for costs to be covered by limited national budgets.

Unfortunately, in spite of the power of the logic, life cycle cost analysis is seldom performed when selecting equipment. The following observations may explain the reluctance to adopt this type of systematic analysis:

  • Difficulty accessing evidence of lifetime performance differences
  • Ease of purchasing equipment in the local market relative to importing
  • Partners often donate equipment capital costs but not cost of spares parts and repair
  • Cost of spare parts and repair is covered in a different budget than equipment capital costs
  • Disposal costs and potential revenue from resale are rarely included in purchasing decisions
  • Energy consumption rarely drives model selection and procurement (e.g. selecting an absorption refrigerator where an icelined refrigerator could operate, adds over 20% to the energy bill)

 

With electricity costs rising, by as much as 25% per year in sub-Saharan Africa over the next three years, consideration of life-cycle costs will become increasingly valuable when selecting new cool-chain equipment. Researchers estimate that Brazil would save 2.8 billion dollars (US$) in electricity costs annually (and 18 Mt of CO2 emissions) if all new domestic refrigerators in Brazil were the least life cycle cost of ownership option.

Do you think WHO regulators and UNICEF buyers of equipment should take into account the potential fuel and money saved by developing countries by following Brazil's program to promote energy efficiency of refrigerators?

Tags: cold chain equipment, equipment logistics, refrigeration equipment, rehabilitation, budgets, health financing
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Keith Bartlett
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Keith Bartlett Monday, 28 February 2011

Are vaccine fridges fit for purpose?

I welcome this work and would suggest a higher emphasis on both the value added where expensive vaccines are given higher security and the expected local trends over the next 10 or more years such as an increase electricity outages (no power) are taken into account in addition to your proposed list. Unicef ran a tendering process for a Long Term Agreement for Ice Lined Refrigerators in December 2010 and informed manufacturers that their decision were based purely on achievement of minimum PQS standards and price as they do not undertake value judgements such as; life time cost, performance above minimum PQS standards, improved vaccine security, etc. The choice of vaccine refrigerator/s offered therefore to countries can be a single product that meets Unicef procurement requirements but not the local conditions in which they are promoting its use. This must change if an effective cold chain is be in place to support EPI and associated immunisation programmes.

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